Isolator training with Virtual Reality

The increasing complexity of clean room technologies and pharmaceutical plants as well as the requirements for digitalization of processes demands advanced process automation. Therefore, SKAN has developed innovative process automation solutions to support the requirements of individual processes.

Our experts own unique know-how of existing systems on the market, so that in addition to system integrations into partner systems, integrations into manufacturer-independent systems can also be realized. In order to fully support the process of system integration, SKAN offers a complete package of planning, configuration, commissioning and the associated documentation. On top of that, SKAN also takes care of the maintenance and support of the systems.

In companies processes often involve a number of separate and autonomous plants and systems, with no networking or data exchange occurring between them. The manual data transfer not only ensures a high level of manual effort for employees, but also carries the risk of a high error rate.

Manufacturing Execution Systems (MES) from SKAN take over the process step of digital networking and data exchange. By connecting to an ERP system, SKANs Manufacturing Execution System allows to plan, control and monitor the production processes in real time.

In regulated environments, such as pharmaceutical industry, food industry, medical technology and biotechnology, GxP compliance guidelines is essential. GxP stands for compliance with all existing guidelines for good working practice.

As a market leader and expert in the field of cleanroom technology, SKAN is committed not only to complying with all applicable guidelines itself, but also to choosing suppliers and service providers who are familiar with and comply with the technical and organizational conditions.

Thanks to the long experience in the implementation of projects in the regulated environment, SKAN increases the quality of its own services, as well as the production of each customer for better products.

Process plants provide an ever increasing amount of available data for process control already from the field level. Manual collection and processing of this data is time-consuming and cost-intensive. In order to use the generated data optimally, SKANs Data Management Platform offers the possibility to connect a wide variety of data sources via interfaces and connectors.

The Data Management System collects, analyzes, visualizes and archives the transferred data according to individual customer requirements. SKAN provides the analytical basis for a wide variety of applications and business areas, whether corporate control, process management, maintenance management or quality management.

Digital transformation in laboratories can have an impact on various aspects. We are happy to support you in:

• Keep track of the status of your safety cabinets by connecting to higher-level systems.
• SKAN Connect offers remote support for safety cabinets.
• The augmented reality glasses enable optimal hands-free support with workflow instructions, process value overlays, notes on parallel running processes, voice-to-text recordings and voice control.
• We ensure the connectivity of your lab equipment.
• We clear the way to paperless documentation.

We already use Digital Twins for several phases of the lifecycle of an isolator, and the versatility of the technology has proven its value. Customer-specific plants or even cross-functional processes can be visualized for mockups, process simulations and operator training.

Would you like to learn more about Digital Twins and gain insight into existing use cases?
Get in touch with us.

Production technology generates an enormous amount of data that can influence process optimization, automation, and organizational and strategic decisions. However, the data is often collected and manually compared isolated in each individual process step.

Vertical integration is used to make the generated data available centrally and across all levels. This involves integrating the various IT systems at different levels of the hierarchy in accordance with the ISA-95 architecture to form a consistent overall system. The networking of the different levels can be realized consistently using standardized interfaces such as OPC UA.

As an expert for production and process plants as well as their underlying IT systems, SKAN has a broad knowledge and many years of experience regarding the vertical integration of different systems and the networking of entire plants for optimal data transfer.

The increasing complexity in the area of process units requires higher flexibility, scalability, availability, and safety of the process automation. In order to meet these requirements, the modern Process Control Systems from SKAN support the centralized control, operation and monitoring of the entire process and its individual subsections.

With the help of SKANs Process Control Systems, entire process plants can be seamlessly connected and mapped together in one clear system.