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Isolator technology for pharmaceutical formulation

Designed for specific formulation processes and maximum process safety

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Customized isolator technology for safe and controlled formulation processes at Bio-Manguinhos.

The isolator was designed with specific applications in mind, tailored to meet the unique needs of Bio-Manguinhos’ formulation processes. Featuring a large EU-GMP Grade A (ISO 5) production chamber, our isolator ensures an ultra-clean, controlled environment, offering unmatched protection for sensitive operations.

Main specifications of the formulation isolator

  • The highest safety level is guaranteed through a large EU-GMP Grade A (ISO 5) production chamber.
  • Integrated skanfog® technology enables fast decontamination cycles.
  • Increased flexibility for individual applications through a combination of different transfer solutions.
  • Up to three SARA (Safe And Rapid Airlocks) can be attached to the production chamber.

  • Design and accessibility

    The entire chamber is accessible from both sides, enabling smooth, cross-operational production flows for efficient collaboration.

  • HMI (Human Machine Interface)

    The intuitive, user-friendly HMI system simplifies operator control and monitoring for the entire process.

  • SARA airlocks

    Independent SARA airlocks allow fast material transfer into the sterile environment without interrupting production.

  • skanfog and SKAN nanox

    Advanced hydrogen peroxide decontamination with skanfog ensures rapid decontamination. The integrated SKAN nanox catalyst neutralizes the used H2O2 for a safe working environment.

    The isolator was designed with specific applications in mind, tailored to meet the unique needs of Bio-Manguinhos’ formulation processes. Featuring a large EU-GMP Grade A (ISO 5) production chamber, our isolator ensures an ultra-clean, controlled environment, offering unmatched protection for sensitive operations.

    Main specifications of the formulation isolator

    • The highest safety level is guaranteed through a large EU-GMP Grade A (ISO 5) production chamber.
    • Integrated skanfog® technology enables fast decontamination cycles.
    • Increased flexibility for individual applications through a combination of different transfer solutions.
    • Up to three SARA (Safe And Rapid Airlocks) can be attached to the production chamber.
  • Magnetic stirrers

    Integrated magnetic stirrers ensure continuous, controlled agitation for formulation integrity.

  • Peristaltic pumps

    Peristaltic pumps enable easy fractioning and accurate dosing of liquids, ensuring precise formulation production.

  • Aseptic liquid connection

    One of the standout features of our isolators is the AT-Port System, which ensures aseptic liquid transfer directly into the isolator, preserving ingredient sterility during critical processes.

  • Rapid Transfer Ports (RTP)

    The RTP system enables the aseptic transfer of smaller materials in and out of the isolator.

  • External peristaltic pumps

    External pumps support the fractioning of high-volume liquids while maintaining aseptic conditions during inflow and outflow.

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